Showing posts with label fabrication. Show all posts
Showing posts with label fabrication. Show all posts

Monday, May 17, 2010

Ups and Downs

Running an online shop can have its ups and downs. Getting on the Etsy Front Page for the second time and having 5 orders in quick succession (for me, I'm not a major force on Etsy, lol) was quite exhilarating. I was hoping that things were really starting to gel, and that getting a couple of orders a week would be the new norm.

Sad to say, that hasn't been the case. Since then, things have been exceedingly slooooowwww at Dalkullan Jewelry. It's times like these that try women's souls, or okay, maybe it's not that bad, but at least try one's patience. But when the going gets tough, the tough make lemonade, or something like that.

While maintaining the requisite stiff upper lip, I've been working on some new designs. I'm not ready to list them yet, but here's a sneak preview of a new earring design. It's got carnelians, lapis lazuli, and turquoise cabochons.

It's really hard to hold the earrings securely to set the stones, so I'm going to try sinking the backs of the earrings in thermoplastic mounted on wood in a vise. Then a setting punch and a chasing hammer to smooth the bezel cups around the stones. That should get the job done. Afterwards, I'll just pop the earrings out, and polish them up bright and shiny.

Thanks for dropping by!

Tuesday, July 21, 2009

Fabricating Metal Earrings


I'm working on a new earring design, and it's one that I'm fabricating from sheet metal and wire.

The picture to the right is a piece of brass sheet metal, and you can see the holes where I've punched disks out. Using a disk cutter, I slide the sheet metal into it, strike a couple blows with a household hammer on the cutter, and out pops a lovely round metal disk. It's a lot easier and more accurate than the way I used to make circular metal disks, using a jeweler's saw.

Next I cut an addition hole out of the first disk, this one off-center. Then I hammer the metal with the ball end of a ball pein jeweler's hammer, to texture the metal. And finally I give the metal a rounded form, using a dapping block and punches.

A dapping block is a heavy piece of steel with hemispherical depressions tooled into it, and the corresponding punches are bars of metal with spherical steel ends that mate up with the holes in the dap. Using a dap makes it possible to evenly round a piece of metal.

The earring still needs to be filed and polished, and have an earwire attached.
I'm going to use a sterling earwire, and maybe a bronze colored freshwater pearl. As you can see, it's a work in progress, but I hope you've enjoyed getting a little glimpse into how I make jewelry.

Thanks so much for stopping by!

Thursday, June 25, 2009

Flamework Beads


I bought the lovely flameworked beads that I use in the Lifesaver Earrings line at the recent Bead & Button Show in Milwaukee from Isis Beads. Isis Ray, owner of Isis Beads, was at the Show selling her handcrafted beads in person, and she had an amazing array of beautiful wares on hand. Deciding on which ones to buy, when they were all so tempting, was far from easy.

I also bought some other beads from Isis Ray, and will be making earrings and also a bracelet from them in the coming weeks.

Here is a great explanation of how flameworked beads are made, written by Isis Ray:

"Flame-worked beads are made by melting glass canes in the flame of a torch and winding the liquid glass around a steel rod, which has a clay based releasing agent on it to keep the glass from bonding to the steel. The rod must be evenly rotated to center the hot glass, and the correct temperature of the bead must be kept even without losing the desired shape, all with a light touch so that the thin clay coating doesn't break. The finished beads are held at 950 degrees F in a kiln to anneal, or align the glass molecules. They are allowed to cool very slowly before being removed from the steel rod, which forms the hole of the bead.

Each bead is a bit of magic, made with glass and fire, hands and eyes, but coming from the heart. I draw on a background in Fiber Art to make beads with a balance of color & light, design, pattern and proportion. "

-- Isis Ray

You can reach Isis on the internet at http://www.IsisRay.com and by email at
isisbeads@centurytel.net

After the beads used in the Lifesaver Earrings were formed, Isis added an additional step, of etching them in an acid solution, which gives them a matt finish, very much like sea glass.

Friday, May 8, 2009

Jewelry Fabrication -- Mixed Metal Necklace

This necklace was completely fabricated by me.  I started with copper wire and aluminum, copper, and brass sheet metal.  It isn't my design, however, I got it  from "Jewelry Artist" magazine, the August 2008 edition.  "Jewelry Artist" is a great magazine for learning how to fabricate jewelry, every edition has projects for beginners, and advanced jewelry makers.
There was ample opportunity to practice with the jeweler's saw while making this necklace.  I drilled a hole in the center of each flower, and threaded the coiled and hammered wire 'tendrils' through.  I also handmade the copper clasp.
The individual flowers were also textured, using various hammers and surfaces to impress a relief into the metal surface.  And I also patinated the metal, using a variety of techniques.  
It turned out pretty well for a first effort with sawing metal and fabrication.  The patinas on the copper flowers turned them a lovely shade of blue.  To protect the patina, I used a light coating of carnuba wax.